| Error Code | Error Message | Possible Causes | Corrective Action |
|---|---|---|---|
| E01: | Servo Comms Error | Servos are not communicating with controller. | Check that servo drives are powered up and Ethernet cables are connected and not damaged. The servo drive Ethernet cables are run in series starting at the controller, so start troubleshooting at the affected drive that is closes to the contrller cabinet. |
| E02: | Reset Routine Timeout | The reset routine failed to complete within a set time. | Power cycle machine and try again. If the problem persists, contact EAC. |
| E03: | Home Routine Timeout | The home routine failed to complete within a set time. | Power cycle machine and try again. If the problem persists, contact EAC. |
| E04: | Move to Service Position Timeout | The service position routine failed to complete within a set time. | Power cycle machine and try again. If the problem persists, contact EAC. |
| E05: | to Purge Position Timeout | Failed to move to purge position within a set time. | Power cyle machine and try again. If the problem persists, contact EAC. |
| E06: | Air Pressre Alarm | Air pressure low. | Check air pressure. Normal after the compressor shuts off over nigh or over the weekend. |
| E07: | Index Servo Fault | The servo drive is faulted | Check the Axis Status screen and/or the display on the drive for a fault description, and consult the Kinetix 5500 User Manual for the corrective action. |
| E08: | X Servo Fault | ||
| E09: | Y Servo Fault | ||
| E10: | Z Servo Fault | ||
| E11: | Tiny Dancer Servo Fault | ||
| E12: | Feed A Servo Fault | ||
| E13: | Feed B Servo Fault | ||
| E17: | Overtravel |
"The Index Axis has rotated too far and triggered
its overtravel prox.
• If this occurs during homing, it is possible the home prox is not working properly. |
"Reset to clear the error.
• Confirm the home prox is working correctly. • Confirm Index Axis home position is set correctly. • Confirm the apply angles on the SAM HMI are entered correctly. |
| E18: | Overtravel |
"The Y Axis has rotated too far and triggered its
overtravel prox.
• If this occurs during homing, it is possible the home prox is not working properly. |
"Reset to clear the error.
• Confirm the home prox is working correctly. • Confirm Y Axis home position is set correctly. |
| E19: | Overtravel |
"The X Axis has moved too far and triggered its
overtravel prox.
• If this occurs during homing, it is possible the home prox is not working properly. |
"Reset to clear the error.
• Confirm the home prox is working correctly. • Confirm X Axis home positions are set correctly. • Spacer start position may be set too low, causing gantry to want to start too close to the infeed side. |
| E20: | Z Overtravel |
"The Z Axis has moved too far and triggered its
overtravel prox.
• If this occurs during homing, it is possible the home prox is not working properly. |
"Reset to clear the error.
• Confirm the home prox is working correctly. • Confirm Z Axis home position is set correctly. |
| E34: | Present Before Prestart. Purge Spacer and Retry | Spacer is detected past the knife prior to prestart. | Purge spacer to a fresh edge and try again. |
| E35: | Raise Error | The instruction within the program failed | Reset machine and try again. If the problem persists, contact EAC. |
| E36: | Head Lower Error | The head failed to lower. | Check the glass product stop and its 'retracted' prox. |
| E37: | Move Head to Start Position Error | The instruction within the program failed | Reset machine and try again. If the problem persists, contact EAC. |
| E38: | Feed Prestart Error | The Tiny Dancer gear is unable to center itself. |
• Check that the Tiny Dancer encoder is reading
properly.
• Confirm the Tiny Dancer tractor drive is shut and spacer is threaded properly. |
| E39: | Synchronize Feed to Drive Axis Error | An instruction within the program failed | Reset machine. Purge. Check line data and try Auto again. If the problem persists, contact EAC. |
| E40: | Desynchronize Feed from Drive Axis Error | ||
| E42: | Knife Cycle Timeout | ||
| E43: | Apply First Side Error | ||
| E44: | Apply Second Side Error | ||
| E45: | Apply Third Side Error | ||
| E46: | Apply Fourth Side Error | ||
| E47: | Apply Fifth Side Error | ||
| E50: | Corner Index Error | ||
| E73: | SAM Spacer Reel 1 VFD Fault | The motor drive is faulted | Check the Axis Status screen and/or the display on the drive for a fault description, and consult the Powerflex 527 User Manual for the corrective action. |
| E74: | SAM Spacer Reel 2 VFD Fault" | ||
| E90: | IO Fault | "The IO rack in the electrical cabinet behind the SAM is not responding |
"Check the LEDs on the 1734-AENT/AENTR modules for
status. If the module is faulted, consult the
1734-AENT user manual.
• If no LEDs are on, check the DC power supply and fuse • Check the Ethernet switch for power • Check the Ethernet cables are plugged in" |
| E91: | Head IO Fault | The IO rack in the SAM head electrical box is not responding | |
| E92: | Spacer Reel IO Fault | "The IO rack in the unwind electrical box is not responding | |
| E93: | Main Valve Stack Fault | The valve stack on the side of electrical cabinet behind the SAM is not responding | Reset the station. If the error does not clear, power cycle the valve stack. |
| E94: | Head Valve Stack Fault | The valve stack on the applicator head is not responding. | |
| E101: | Must Purge Past Splice | The machine thinks there is still a splice on the spacer that will end up on the next unit if it applies to it. | Press Purge and START. Press the orange Purge 'Til Splice button. |
| E102: | Spacer does not match Data | The data for the glass on the SAM Infeed conveyor does not match what the SAM is currently running. |
Check the data for the glass on the SAM Infeed.
Check that the SAM is correct abou the size that it thinks it is running. The spacer size measurement may have mismeasured. |
| E166: | Big Spacer Wheel Unwind Runaway | The selected spacer reel may have unspooled | Check the spacer reel for abnormalities. |
| E167: | Spacer Reel Not Raised | The reel in the selected spacer box is not raised. |
Raise the reel in the spacer box with the manual
valve.
• Confirm the 'reel raised' sensor is working. |
| E168: | Big Dancer Pegged | The big dancer has been pulled tight and cannot move. | Check for spacer getting hung up in the reel box. |
| E169: | Big Dancer Low | The big dancer is not being pulled up by any spacer when it should. Something is wrong. | Check for missing spacer at the big dancer. |
| E170: | Big Dancer Sensor Error | The big dancer position sensor for the selected spacer drive is reading out of limits. |
Check the big dancer position sensor.
Check that the reel tractor drive is clamped. Check that the spacer guide is correct (Up for large spacer)" |
| E171: | Spacer not Detected Error |
Spacer was not detected after the knife during apply
or Spacer was detected after knife while not applying. |
This is usually caused by a spacer jam. Reset the SAM and clear the spacer jam before trying again. |
| E172: | Change Spacer for Upcoming Product | The next units on the line require different spacer than what is currently running. | Perform a spacer change with the next required spacer size, select the appropriate drive box on the SAM HMI, and press START to resume. |
| E173: | Tiny Dancer Pegged | The Tiny Dancer gear has been pulled all the way forward. | Confirm the Tiny Dancer tractor drive is shut and spacer is threaded properly. |
| E174: | Tiny Dancer Prestart Timeout | The Tiny Dancer gear is unable to center itself. |
• Check that the Tiny Dancer encoder is reading
properly.
• Confirm the Tiny Dancer tractor drive is shut and spacer is threaded properly. |
| E175: | Possible Spacer Jam | A high torque condition has been detected at the tractor drive, indicative of a spacer jam. | Reset the SAM and clear the spacer jam before trying again. |
| E178: | Spacer Drive Not Selected | There is no spacer drive selected from the SAM HMI. | From the SAM HMI main screen, select either Spacer Drive 1 or Spacer Drive 2. |
| E179: | Spacer Size Detect Failed | The measurement pincher failed measure the spacer size close enough to choose a spacer size. |
Stroke the air cylinder in and out while monitoring
to check that the encoder reading changes. This is
most easily done on the SAM parameters screen.
Increase the air pressure regulator if needed. Adjust the size measurement home offset if needed. |
| E180: | Tape Backer Missing at Pull-Off 1 | Blue spacer tape is not detected at unwind station. |
Remove any blue tape remaining on the spacer past
the unwind.
Rethread the spacer tape into the vacuum tubes. Press START to resume. |
| E181: | Tape Backer Missing at Pull-Off 2" |